Recently, our company has completed the iterative upgrade of the digital twin system dedicated to rebar processing. We launch a virtual-real integrated digital management solution for smart rebar factories in prefabricated construction, connecting full-process data of rebar welding, cage forming, mesh production and material handling, bringing visual, predictive and traceable digital capabilities to complete rebar production lines.

The digital twin system builds 1:1 3D virtual replicas of on-site rebar processing equipment. It connects mesh welding machines, rebar cage rolling machines, CNC stirrup benders, AGV transfer trolleys and other intelligent machines, collecting real-time data including operating parameters, production cycle, output, energy consumption and fault status. It supports automatic BIM drawing parsing, production task distribution and capacity simulation. Production plans can be simulated in the virtual environment in advance to avoid line congestion and material mismatch, cutting on-site trial-and-error cost.

With virtual-real interaction, managers can monitor all production lines remotely and access historical records for full traceability of finished rebar products. Built-in early warning models alert operators of equipment anomalies and processing deviations in advance to reduce downtime and improve line efficiency. The system can be deployed independently or integrated with MES software. It fits newly-built smart rebar factories and digital transformation of existing automatic production lines.

Focused on the intelligent upgrading of prefabricated construction, this upgrade strengthens our integrated hardware & software solution. We will keep optimizing digital twin and AI vision technologies, helping rebar factories worldwide cut cost and boost efficiency, and build benchmark smart construction plants.